Aim: Protective ventilation in neonates requires careful volume monitoring to prevent ventilator‐induced lung injury caused by baro/volutrauma and hence chronic lung disease. This study investigated the effect of endotracheal tube (ET) leakage on the displayed tidal volume using an in vitro model.

Methods: A neonatal lung model was ventilated via a 3 mm ET using three ventilators [Babylog 8000 (BL), Leoni (LE) and Stephanie (ST)]. Tidal volume was measured by each ventilator at the Y‐piece and by a pneumotach (CO2SMO+) in the model. ET leaks were simulated by open tubes of different lengths. PIP (20 cmH2O) and PEEP (5 cmH2O) were kept constant, and the respiratory rate (RR) was varied between 20/min and 70/min (Ti:Te = 1:1).

Results: Tidal volume displayed by a ventilator decreased independently of RR with increasing leakage up to 21% (BL), 30% (LE) and 33% (ST). However, the volume delivered to the lung was nearly constant. The displayed leakage varied between 0 and 78% and was dependent on RR and leakage resistance. There were distinct differences between the three ventilators in the relationship between displayed leakage and volume error. Accepting a volume error <10% for RR between 20 and 70/min, ET leakage of up to 20% for BL, 12% for LE, but only <5% for ST, was acceptable.

Conclusion: Tidal volume underestimation arising from ET leakage depends on ventilator pressures, timing parameters and ventilator‐specific algorithms for signal processing. Therefore, neonatologists should be aware of these issues to prevent lung over‐inflation when adjusting target volume in the presence of ET leakage.