sherif_hussien

Dr. Sherif Adham Mohamed Hussein

Lecturer - Assistant Professor

Faculty of engineering

Address: 5th floor faculty of Engineering

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Turbomachinery

2018-11-20 10:09:14 |

Classification by geometry

  • This is a common form of classification of turbo machines and centrifugal pumps in particular, based on the shape of the casing.

Classification by inlet geometry

  • This is commonly applied in turbo machines and to a lesser extent rotary pumps. It describes the basic geometry of the suction entry to the pump.

Classification by layout

  • This refers to the design (or possible) position of the pump shaft access, for example, horizontal, vertical, or inclined. This indicates the mounting requirements (and likely floor space required) in the case of turbo machines. A further classification which applies with turbo machines, particularly is how the casing halves divide for disassembly where applicable.

Classification by mounting

  • This is generally descriptive of the design method of mounting the pump and is applicable but not necessarily always specified for all types of pumps.
  • Classification by operation

    • This basically describes the design duty of the pump, for example, main pump, source pump, standby pump, auxiliary pump, etc. It does not necessarily follow that the use of such a pump is restricted to the specified operation.

    Classification by liquid handled

    • This is a specific classification indicating that the pump is able to handle a particular type or types of fluid or product.

    Classification by material

    • This describes the materials from which the pump or the wetted part are constructed and thus its likely suitability for handling chemically active or corrosive fluids for example.

    Classification by drive

    • This specifies the method of drive intend for the pump, for example, electric motor, integral (electric) motor, magnet drive, manually driven, turbo driven, shaft driven etc.

    Submersible pumps

    • Pumps of this type are of sufficient importance to warrant a classification of their own, representing the type of pump with integral electric motor which can be immersed in the product being handled. They can be subdivided into various categories according to intended duty, for example deep well, borehole etc. and by the form of canned motor.
    • Name

      Classification or type

      Description

      Remarks

      Turbo machines

      Roto-dynamic)

      1.   Centrifugal

      2.   Mixed flow

       

      3.   Axial flow

      4.   Channel 

       

      (a)        Helical

      (b)        Diagonal

       

       

      General classification

      (a)        Side channel

      (b)        Peripheral

      Single-stage

      Head developed in a single stage

       

      Two-stage

      Two impellers in series

      Usually descriptive of centrifugal pumps only

      Multi-stage

      Several impellers in series

      Low pressure

      Single stage pump with low discharge pressure

      Nominal classification by discharge pressure developed.

      High-pressure

      Pump with high discharge pressure

      Super-pressure

      Pump with very high discharge pressure

      Single-entry

      Single suction entry to impeller(s)

       

      Double entry

      Entry may be single (single suction) to a double entry impeller or two single entry impellers in parallel; or split into two suction branches (double suction)

      Classification by inlet (suction) geometry; the same classification can apply to other pump types, e.g. rotary pumps

      Axial inlet (end suction)

      Axial inlet

       

      Side inlet (side suction)

      Radial or tangential inlet

       

      Top inlet (top suction)

      Horizontal pump with inlet on the top

       

      Bottom inlet (bottom suction)

      Horizontal pump with inlet on the bottom

      Classification of turbo machines by basic layout’ the same classification can apply to other pump types.

      Horizontal

      Roto-dynamic pump with horizontal shaft

      Vertical inclined

      Axial flow pump with inclined shaft

       

       

    • Name

      Classification or type

      Description

      Remarks

      Volute

      Centrifugal pump with spiral discharge casing.

       

       

       

       

      Classification based on shape of casing; other descriptions may also apply.

      Double volute

      Centrifugal pump with two volute casings at 1800 delivering through a single discharge.

      Diffuser

      Centrifugal pump with fixed diffuser vanes following the impeller

      Annular (casing)

      Centrifugal pump with constant cross section circular discharge casing

      Bowl

      Diagonal sub-type mixed flow pump with bowl shaped casing

      Tubular

      Axial flow pump with straight tube casing

      Angle

      Axial flow pump with curved tube casing.

      Barrel

      Multi-stage centrifugal pump with stages assembled in a shaped outer casing.

      Overhung

      Centrifugal pump with impeller mounted outside the bearings.

       

      Split casing

      1.   Axially split (horizontally split) – casing divides in the plane of the shaft (thus horizontally split in the case of a horizontal pump).

      2.   Radially split (vertically split) – casing divides in a plane at right angles to the shaft (thus vertically split in case of a horizontal pump).

      3.   Diagonally split – casing divided in a plane diagonal to the shaft.

       

       

      Classification by division of casing halves (where applicable)

      Name

      Classification or type

      Description

      Remarks

      Foot mounted

      Mounting feet incorporated pump body

       

      Descriptive of method of mounting the pump; the same classifications can apply to other types of pumps

      Frame mounted

      Vertical pump (usually) mounted on frame to transfer weight of top mounted motor to foundations.

      Lantern mounted

      Lantern form mounting fitted to, or integral with the pump casing the lantern may be in the form of a skit (skit mounted)

      Pedestal mounted

      Horizontal pump with casing mounted on a pedestal or head stock. 

      Flange mounted

      Overhung pump flange-mounted to driver

      Wall mounted (bulkhead mounted)

      Casing designed for mounting on a wall or bulkhead.

      Tank mounted

      Pump designed for suspended mounting on a tank flange.

      Pipeline mounted (in line pump)

      Pump which is designed to mounted directly and unsupported, in a pipeline.

      Direct mounted

      Pump mounted directly on an extension of its shaft

       

      Integral

      Pump incorporated as a part of an integral machine; also known as a built-in pump.

       

      Name

      Classification or type

      Description

      Remarks

      Wet sump pump

      Usually a vertical centrifugal pump of a suitable design to be immersed.

       

      Dry sump pump

      Usually a vertical pump with enclosed suction, or suction inlet installed in a dry chamber.

       

      Canned motor pump

      Glandless pump set or submersible pump with sealed electric motor.

       

      Wet motor pump

      Glandless pump set or submersible pump with stator windings in contact with fluid being pumped.

       

      Submersible pump

      Pump set capable for operation immersed in fluid being pumped.

       

      Immersible pump

      Pump set capable of operation partially immersed in fluid being pumped.

       

      Basic type

      Stage(s)

      Layout

      Entry

      Casing

      Centrifugal

      Single-stage

      Single-stage

      Multi-stage

       

      Multi-stage

      (balanced)

      Single-stage

      Single-stage

      Multi-stage

      Horizontal

      Horizontal

      Horizontal

       

      Horizontal

       

      Vertical

      Vertical

      Vertical

      Single

      Double

      Axial (single or double)

      Back-to-back

       

      Single

      Double

      Single 

      Volute-split or end pull-out

      Volute-split or end pull-out

      Ring type for low to medium heads.  Barrel type for high pressures

      Volute (usually)

       

      Volute-split casing

      Volute-split casing

      Volute

      Mixed flow (helical)

      Single-stage

      Single-stage

      Single-stage

      Horizontal

      Horizontal

      Vertical

      Single

      Double

      Single 

      Volute-split casing or end pull-out

      Volute-split casing

      Volute-split casing

      Mixed flow (diagonal)

      Single-stage

      Single-stage

      Multi-stage

      Horizontal

      Vertical

      Usually vertical

      Single 

      Single 

      Single 

      Concentric

      Concentric

      Concentric

      Axial flow

      Single-stage

      Multi-stage

      Horizontal

      Vertical

      Usually vertical

      Single 

      Single 

      Single 

      Concentric

      Concentric

      Concentric

      Construction parameter

      Classification

      (Alternative descriptions) sub-types or

      Alignment of axis

      (i)  Horizontal

      (ii) Vertical

       

      Suction entry

      (i)  Single

      (ii) Double

      (a) Top suction (top inlet)

      (b) Side suction (side inlet)

      (c) Bottom suction (bottom inlet)

      Casing

      Split casing

      (a) Horizontally split (axial split)

      (b) Radially split

      Impeller support

      (i) Overhung

      (iii) Between bearings

      (a) Internal bearings

      (b) External bearings

      Mounting

      (i)          Integral

      (ii)         In-line

      (iii)        Foot mounted

      (iv)       Frame mounted

      (v)        Lantern mounted

      (vi)       Pedestal mounted

      (vii)      Bung mounted

      (viii)    Flange mounted

      (ix)       Tank mounted

      (x)        Wall mounted

      (xi)       Skid mounted

       

      (ii) (Pipeline mounted)

       

       

      (v) (Skit mounted; lantern based)

      (vi) (Head stock mounted)

       

      (viii) (Flanged overhung pump)

      (ix) (Suspended pump)

       

      (xi) (Bulk head mounted)

      Rotor disassembly

      (i)  Pull-out

      (i) Withdrawable rotor assembly

       

      (ii) Horizontally split casing

       

      Seals

       

      (i) Packed glands

      (ii) Mechanical seals

      (iii) Glandless

       

      MULTI-STAGE PUMPS

      Most multi-stage pumps are built with single suction impellers in order to simplify the design of the interstage connections.  Two obvious arrangements are possible for the single suction impellers. Several single suction impellers may be mounted on one shaft, each having its suction inlet facing in the same direction and its stages following one another in ascending order of pressure.  The axial thrust then balanced by a hydraulic balancing device.  An even number of single suction impellers may be used, one half facing in one direction and the other half facing in the opposite direction.  With this arrangement, axial thrust on the first half is compensated by-the thrust in the opposite direction on the other half.  This mounting of single suction impellers back to back is frequently called opposed impellers. 

      An uneven number of suction impellers may be used with this arrangement, provided the correct shaft and inter-stage bushing diameters are used to give the effect of a hydraulic balancing device that will compensate for the hydraulic thrust on one of the stages.  It is important to note that the opposed impeller arrangement completely balances axial thrust only under the following conditions.

    • Impellers can be classified according to the major direction of flow in reference to axis of rotation.  Accordingly, centrifugal pumps may have

    • i)Radial-flow impellers

      ii)Axial flow impellers

      iii)Mixed flow impellers (combining radial and axial flow principles)

      In addition, impellers can be further classified

      i)Single suction with a single inlet on one side

      ii)Double suction with water flowing to the impeller symmetrically from both sides.

      The mechanical construction of impellers gives a still further sub-division into:

      i)Enclosed, with shrouds or side walls enclosing the water ways.

      ii)Open with no shrouds

      iii)Semi open or semi-enclosed.

    • Accordingly, a pump in which the head is developed by a single impeller is known as a single-stage pump and, as previously stated, two or more single-stage pumps can be connected in series or all the impellers can be incorporated in a single casing.  The unit is then called a multi-stage pump. 

    •  

2018-11-20 14:33:10 | Turbomachinery
Turbomachinery
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